High-quality stainless steel automatic preparation unit multi function chemical dosing system for wastewater treatment
- Model
- Dosing system
Review
Description
Dosing System
Categories: Dosing System
Brand: AquaSust
Warranty of core components：5 years
Core Components：PLC
Place of Origin：Zhejiang, China
Warranty：2 years
Productivity： 500L/Hour/100L/Hour/10000L/Hour/250L/Hour
Weight (KG)： 100 kg
Weight： 100kg
Net water： 2(m3/h)
Turbidity of inlet water：500(mg/l)
Turbidity of effluent：3(mg/l)
Material：Carbon Steel / Stainless Steel
Application： Solid-liquid Separation
Delievery time： After get the deposit within 15 days
Usage： wastewater pre-treatment
Dosing System Advantages:
"Dosing System" i.e. quantitative dosing system, is mainly used for precise control and distribution of the amount of liquid or gas, which is widely used in chemical, pharmaceutical, food and water treatment industries. The product advantages of this type of system can be described in the following aspects:
1,Precise control: Dosing systems enable precise control of the amount of chemicals to be dosed, ensuring that chemical reactions in the treatment process take place as expected, thus improving product quality and consistency.
2,Cost saving: Through precise dosing of chemicals, waste of chemicals can be minimised, while reducing the safety issues and additional treatment costs that can be caused by over-dosing.
3,Automated operation: Most dosing systems are equipped with advanced automated control systems that can operate automatically without human intervention, improving operational efficiency and reducing labour costs.
4. Easy integration: Modern dosing systems are designed to be flexible and can be easily integrated into existing industrial production lines to work with other automation equipment.
5. Improved safety: Automation and precise control reduces the need for operators to come into direct contact with chemicals, thereby reducing health and safety risks in the workplace.
6,Environmentally friendly: Accurate chemical dosing helps control emissions and waste, meets environmental standards and reduces environmental pollution.
7,Customisability and Expandability: Many manufacturers offer customisable solutions to meet the needs of specific industrial applications, while the design of the system allows for future expansion and upgrades.
These advantages make the ‘Dosing System’ very popular and necessary in many areas, especially in industrial processes that require precise mixing and dosing of chemicals.
Dosing System Working Principle
The principle of operation of dosing systems is based on a mechanism for accurately controlling and dosing a variety of liquid or gaseous chemicals. These systems typically include several key components such as pumps, controllers, sensors, and injection devices that work in tandem to ensure precise and continuous chemical delivery. The following is a detailed explanation of the basic principles of operation:
1,Pumping Device: The pump is the heart of the dosing system and is usually a diaphragm pump, piston pump or peristaltic pump. The role of the pump is to draw the chemical from the storage container and push it in a controlled manner to the target point of the system.
2,Control System: The controller is the brain of the system, responsible for receiving data from the sensors and automatically adjusting the pump speed and operating cycle according to the set dosage or programme. The controller can be a simple manual setting or a complex microprocessor-based automatic control system that can dynamically adjust parameters according to real-time data.
3, Sensors and monitoring equipment: Sensors monitor key parameters such as flow rate, pressure, pH, conductivity, etc. throughout the dosing process. This data is sent to the controller to ensure accurate and timely adjustments to the dosage.
4, Injection Points and Mixing: Chemicals are piped to injection points, usually specific locations in the process, where they can be most efficiently mixed with the treatment medium (e.g., water). In some systems, a mixer may also be included to ensure that the chemical is adequately mixed with the treatment medium.
5,Feedback and Adjustment: The system continuously collects feedback data by means of continuous monitoring, from which the controller adjusts the pump's operating parameters in response to changes in actual conditions or to meet preset treatment criteria.
6, Safety and Alarm Systems: Most modern dosing systems are equipped with safety features and alarm systems to prevent system overloads, chemical spills or other potential operational problems.
This system design not only improves the efficiency and safety of chemical use, but also increases the safety level of the entire work environment by reducing direct operator contact through automated controls. Because of their efficiency and precision, dosing systems are used in a wide variety of industrial and environmental applications where precise control of chemical dosing is required.
Application in Various Industry
Dosing systems are widely used in many industries and fields due to their precise control and efficient management. The following are some of the main application areas:
1,Water & Wastewater Treatment: In water treatment plants, Dosing Systems are used to accurately dose disinfectants, pH adjusters and other chemicals to purify and treat drinking water and wastewater.
2,Chemical Industry: In the chemical manufacturing process, it is critical to accurately control the dosing of raw materials required for chemical reactions, and dosing systems can ensure precise ratios to improve product quality and productivity.
3,Food and Beverage: In food and beverage production, accurate dosing of additives, flavourings and preservatives is necessary to ensure consistent product quality and taste.
4,Agriculture: In agriculture, dosing systems are used to accurately deliver fertilisers and pesticides to increase crop yields and reduce the overuse of chemicals.
5, Pharmaceutical industry: In the pharmaceutical process, ensuring accurate dosing of raw materials and active ingredients is critical to producing effective and safe medicines.
6, Paper Industry: In the paper manufacturing process, dosing systems are used to accurately control the addition of dyes, fillers and other additives to ensure paper quality and colour uniformity.
7, Oil and gas: In the extraction and processing of oil and gas, dosing systems are used to add chemicals to prevent corrosion, clogging and foam generation, to ensure the long-term operation of equipment and production safety.
8,Textile Industry: In textile production, dosing systems are used to accurately control the addition of dyes and other chemicals to ensure product colour consistency and quality control.
These applications show that dosing systems are widely recognised as an integral part of modern industry due to their improved efficiency, reduced waste and increased safety.
